Form and Fit prototypes is a perfect choice for engineers verifying the design for initial assembly, as well as for disassembly and maintenance. Form and fit prototypes are designed to accurately reflect the physical dimensions of the design. They are typically used to physically verify that the proposed design can be assembled with the other components.

Usually, KAIAO produces Form and Fit prototypes using SLA, CNC, SLS and Vacuum Casting technologies.

The advantage of using Form and Fit prototype:
1. Verify the fit of complex designs and assemblies.
2. Conduct ergonomic analysis.
3. Facilitate input from other organizations studies.
4. See-through prototypes and fit check models for harness routing in complex electric assemblies.