Core Prototyping & Low-Volume Manufacturing Capabilities
At Kaiao-RPRT, we replace guesswork with precision. Our in-house manufacturing facility is equipped to transition your design from early-stage concepts to functional, production-grade parts. By integrating advanced machining, additive manufacturing, and rapid tooling under one roof, we guarantee tight tolerances and rapid turnarounds for any project scale.
1. Custom CNC Machining (Milling & Turning)
Engineered for mechanical durability and precise print specifications. We process functional metal alloys (Aluminum, Stainless Steel, Brass) and engineering plastics (ABS, PC, PEEK, POM) with rapid setups.
- Tolerance: Standard machining tolerances down to ±0.025 mm (±0.001 inches).
- Capacity: Large-format milling up to 4000 x 1500 x 600 mm; CNC turning up to 200 x 500 mm.
2. Industrial 3D Printing (SLA, SLS, FDM)
The fastest route for complex geometries and presentation models. We produce high-fidelity parts with a standard lead time of 4-6 days.
- Tolerance: ±0.2 mm (adding just 0.15% for parts over 100mm).
- Capacity: Massive single-piece build volumes up to 1400 × 700 × 500 mm.
3. Vacuum Casting (Polyurethane Casting)
A reliable, low-tooling-cost solution for small-batch validation. Replicate production-grade injection-molded aesthetics and mechanical properties for quantities from 10 to 100+ parts.
- Tolerance: Dimensional stability controlled at ±0.15 mm / 100 mm.
- Materials: Polyurethane resins accurately mimicking ABS, PC, PMMA, and high-elongation rubber.
4. Rapid Injection Molding & Tooling
Bridge the gap to full-scale production. Ideal for rigorous testing in medical, automotive, and consumer electronics. We offer expedited lead times as short as 5 days.
- Tolerance: Mold cavity precision of ±0.05 mm.
- Capacity: Accommodating large components up to 1200 × 1000 × 500 mm.
5. Precision Sheet Metal Fabrication
Streamlined fabrication for flat parts and enclosures, ready for testing in just 1-2 business days. Working with aluminum, stainless steel, and copper alloys.
- Tolerance: Cutting ±0.2 mm, Bend Angle ±1.0°.
6. Finishing & Quality Assurance
We provide standardized post-machining surface treatments, including bead blasting, anodizing, powder coating, and custom color-matched painting. Every project undergoes thorough quality inspections with calibrated measuring instruments to verify final tolerances before packaging.
