Phone: +086-0755-81475061  | E-Mail: kaiao@cn-rp.com
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Custom Rapid Prototyping Services

Accelerate your product development with Kaiao's one-stop prototyping facility in China. From conceptual models to functional testing parts, we combine advanced CNC machining, SLA/SLS technologies, and rapid injection molding to meet your specific project requirements. Our streamlined in-house production cuts traditional lead times down to 1-3 days, offering up to a 30% cost reduction for both high-precision metals and engineering plastics—all backed by rigorous quality inspection.

Core Prototyping & Low-Volume Manufacturing Capabilities

At Kaiao-RPRT, we replace guesswork with precision. Our in-house manufacturing facility is equipped to transition your design from early-stage concepts to functional, production-grade parts. By integrating advanced machining, additive manufacturing, and rapid tooling under one roof, we guarantee tight tolerances and rapid turnarounds for any project scale. 
 

1. Custom CNC Machining (Milling & Turning) 

Engineered for durability and exact specifications. We machine functional metal (Aluminum, Steel) and engineering plastics (ABS, PC) in as fast as 1 day. 
  • Tolerance: Extreme precision down to ±0.001 inches. 
  • Capacity: Large-format milling up to 4000 × 1500 × 600 mm, and turning up to 200 × 500 mm. 
 

2. Industrial 3D Printing (SLA, SLS, FDM) 

The fastest route for complex geometries and presentation models. We produce high-fidelity parts with a standard lead time of 4-6 days. 
  • Tolerance: ±0.2 mm (adding just 0.15% for parts over 100mm). 
  • Capacity: Massive single-piece build volumes up to 1400 × 700 × 500 mm. 
 

3. Vacuum Casting (Polyurethane Casting)

The ultimate cost-effective solution for small batch validation. Achieve injection-molded aesthetic and mechanical quality for up to 20 parts in 15 days or less. 
  • Tolerance: Strict control at ±0.05 mm.
  • Materials: A wide range of resins mimicking production-grade plastics. 
 

4. Rapid Injection Molding & Tooling

Bridge the gap to full-scale production. Ideal for rigorous testing in medical, automotive, and consumer electronics. We offer expedited lead times as short as 5 days. 
  • Tolerance: Mold cavity precision of ±0.05 mm. 
  • Capacity: Accommodating large components up to 1200 × 1000 × 500 mm. 
 

5. Precision Sheet Metal Fabrication

Streamlined fabrication for flat parts and enclosures, ready for testing in just 1-2 business days. Working with aluminum, stainless steel, and copper alloys. 
  • Tolerance: Cutting ±0.2 mm, Bend Angle ±1.0°.
 

6. Finishing & Quality Assurance

A prototype isn't complete without the right finish. We provide comprehensive post-production finishing (painting, anodizing, polishing) backed by rigorous Quality Control (QC) to ensure your parts look and perform exactly as specified.

How to choose the right rapid prototyping technology

Selecting the right manufacturing process depends on your project's volume, material requirements, and timeline. Use our quick decision matrix below, or upload your CAD file for a free DFM (Design for Manufacturing) review by Kaiao's engineering team.
Prototyping Technology Best For (Ideal Applications) Optimal Quantity Typical Lead Time Supported Materials
Custom CNC Machining Functional testing, tight tolerances, and durable end-use parts. 1 to 500+ parts 1 - 5 Days Aluminum, Stainless Steel, Brass, ABS, PC, PEEK
Industrial 3D Printing Complex geometries, internal channels, and rapid fit-checks. 1 to 50+ parts 4 - 6 Days SLA Resins, SLS Nylon, FDM Thermoplastics
Vacuum Casting Cost-effective bridge tooling for cosmetic and mechanical testing. 10 to 100 parts 7 - 15 Days Polyurethane (mimicking ABS, PC, Rubber, Clear plastics)
Rapid Injection Molding Bridge-to-production, end-use components requiring molded material properties. 100 to 10,000+ parts From 5 Days All commercial commercial-grade thermoplastics
Sheet Metal Fabrication Electronic enclosures, brackets, and structural chassis. 1 to 500+ parts 1 - 5 Days Aluminum, Stainless Steel, Copper Alloys

Why Partner with Kaiao for Rapid Prototyping in China?

Forget the hassle of language barriers, slow communications, and unreliable middlemen. By partnering directly with Kaiao's facility in China, you gain access to a dedicated engineering team, cutting-edge manufacturing technology, and a streamlined ERP system designed to accelerate your time-to-market.
   Lightning-Fast Quotes & Zero MOQ
 
We know that in product development, every hour counts. We leverage advanced quoting algorithms paired with expert engineering review to provide accurate, tailored quotes within 24 hours or less. Whether you need a single proof-of-concept model or a 500-part bridge production run, we have No Minimum Order Quantity (MOQ) requirements.
   Expert Engineering & Free DFM Support
 
You aren't just sending files to a machine; you are collaborating with experts. Our team brings decades of combined floor experience to every project. We proactively offer Design for Manufacturing (DFM) tweaks and problem-solving support to fix potential flaws before manufacturing begins, saving you both time and money.
✓   90%+ On-Time Delivery Rate
 
Speed is our commitment, but reliability is our core. We maintain a strict production schedule driven by our new ERP system, ensuring a 90%+ on-time delivery rate for all global shipments. With 2- to 48-hour RFQ response times and parts like CNC machined components ready in just 1 day, your project never stalls.
   Uncompromising Quality & Continuous Training
 
We guarantee top-tier prototyping services that meet rigorous global standards. To maintain our edge, we continuously invest in state-of-the-art equipment and mandate ongoing technical training (minimum two hours per week for all floor personnel). From premium raw materials to rigorous final inspection, we ensure your parts look and perform exactly as designed.

Industries That Rely on Rapid Prototyping

We don't just make parts; we engineer solutions for highly regulated sectors. Kaiao manufactures high-fidelity prototypes and low-volume production runs that meet the rigorous standards of global innovators.

Automotive & Aftermarket Parts

From under-the-hood functional testing to highly cosmetic interior components, we help automotive engineers accelerate design iterations and hit tight launch deadlines.
  • Typical Applications: Custom dashboards, lighting enclosures, heat sinks, and aftermarket performance parts.
  • Common Materials: Aluminum 6061/7075, ABS, Polycarbonate (PC).

Medical Devices Excellence

Precision and safety are non-negotiable. We produce highly accurate, biocompatible prototypes that support thorough ergonomic testing and clinical trials.
  • Typical Applications: Surgical instrument handles, diagnostic equipment housings, prosthetics, and implant models.
  • Common Materials: Medical-grade PEEK, Titanium, Stainless Steel 316L, Biocompatible Resins.

Aerospace Engineering

Delivering lightweight, high-strength components capable of withstanding extreme conditions, backed by strict quality control and material traceability.
  • Typical Applications: Drone chassis, custom brackets, turbine components, and structural housings.
  • Common Materials: Titanium alloys, Aluminum 7075, High-performance engineering plastics.

Consumer Products Development

In the fast-paced consumer market, rapid iteration is everything. We provide visual models and functional testing parts with flawless cosmetic finishes.
  • Typical Applications: Wearable device enclosures, smart home hardware shells, buttons, and display bezels.
  • Common Materials: ABS, PC, Aluminum, Soft-touch silicone (Vacuum Casting).

FAQ on Rapid Prototyping service with Kaiao-RPRT

At Kaiao-RPRT, we specialize in turning your ideas into reality through rapid prototyping. Whether you’re refining a small gadget or developing a large industrial component, we’ve got the tools, expertise, and passion to make it happen. Here are answers to some common questions about how we can support your project.
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  +086-0755-81475061  / +86 13823544576
  kaiao@cn-rp.com
  Floor 2, Block 9, AoHua Industrial Park, DaLang HuaRong Road, LongHua District, Shenzhen City, Guangdong Province, PRC 518110
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