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custom metal fabrication services

Custom Metal Fabrication Services

Custom Metal Fabrication Services

 
Custom sheet metal fabrication services are a fast and cost-effective solution to your unique need on your projects. Our sheet metal fabrication services using a full range of tools and technologies including bending,punching,cutting standard gauge metal for the range of prototype and low volume production,and can be used either in tandem or individually. manufactures custom sheet metal parts,such as brackets,plates,frames arms,bus bars,fixtures and more with absolutely no minimum order.

What is Sheet Metal Prototyping

Sheet metal fabrication is a set of manufacturing processes used to turn sheet metal stock into functional parts.The sheet metal is usually between 0.1mm and 6mm thickness.

 

Sheet metal fabrication is the process to form the desired parts from a metal sheet.There are several processes that fall under sheet metal fabrication including cutting,bending, punching,forming,welding and shearing.

 

Sheet metal can be used to create either functional prototypes or end-use parts,but end-use sheet metal parts are always requiring a finishing process before to be ready for the market. Sheet metal fabrication produces durable and end-use parts with a wide selection of materials and finishes for a vast variety of industries like Automotive, Aerospace,Medical devices,Robotics,Consumer products

What is rapid sheet metal fabrication?

Sheet Metal Finishing Options

While choosing the right sheet metal will make all the difference ,adding a correct finish to your sheet metal will help it perform better and last longer. Kaiao provides a variety of  surface finishing service.

Why Choose Kaiao for Sheet Metal Parts

We are a full service quality-oriented ISO9001:2021 certified manufacturing manufacturer serving thousands of customers with wide range of applications from precision sheet metal to heavy plate.

 

Thanks to our talented sheet metal engineers and skilled craftsmen works together to provide high quality custom metal products.We make it easy as possible for you by offering a one-stop source for custom,fully finished precision sheet metal parts choosing variety of materials,hardware,fasteners,and powder coat colors to fully finishing your custom sheet metal parts. Combined with our full surface finishing services of laser engraving,silkscreen and direct digital printing to provide complete sheet metal components all under one roof.

 

Start your project with us by call or e-mail us at any time and we will help with ordering parts,material recommendations, design feedback and provide professional reply to any your questions.

Swift and Economical Sheet Metal Prototyping Solutions

Experience the expeditious and budget-friendly realm of Kaiao-RPRT's tailor-made sheet metal prototyping services. Our comprehensive range encompasses an array of techniques, including bending, punching, and cutting standard gauge metals, catering to both prototype needs and low-volume production requirements. The realm of sheet metal fabrication yields robust, final-use metal components available in a diverse selection of materials and finishes meticulously aligned with your stipulations. Our expertise spans many industries: automotive, medical devices, aerospace, electronics, energy, and robotics.

The Merits of Sheet Metal Fabrication

1.Material Variety

Please take advantage of our diverse material palette, featuring an aluminum, copper, stainless steel, and zinc.

2.Finish Possibilities

Embark on a journey of creative finishing with options like bead blasting, anodizing, plating, powder coating, and custom finishes.

3.Thickness Flexibility

A spectrum of gauges awaits your choice, ensuring a precise fit for your project's requirements.

4.Robustness

Harness the durability inherent in sheet metal fabrication, delivering components that thrive in prototyping and end-use scenarios.

5.Scalability

Low setup costs pave the way for budget-friendly solutions across extensive production volumes.

6.Swift Turnaround

Experience swift project realization with parts delivered within 5-10 days.

Exploring Sheet Metal Fabrication Techniques

Discover the distinctive merits of each sheet metal manufacturing process to pinpoint the perfect fit for your unique part requisites.

Laser Cutting

Harness the prowess of laser cutting, a thermal technique wielding high-power lasers to carve through metals deftly.

Waterjet Cutting

Uncover the prowess of waterjet cutting, tailored explicitly for carving through exceptionally thick metals, including robust steel.

Plasma Cutting

CNC plasma cutting is the go-to solution for slicing through thicker sheet metals with remarkable precision.

Bending

A fundamental shaping technique, bending takes the reins after cutting, meticulously sculpts custom sheet metal prototypes into their desired forms.

Sheet Metal Fabrication Material Diversity

When entrusting your sheet metal parts' applications and requisites to RapidDirect, rest assured you'll find the optimal material match. Below, we detail a selection of prominent materials for custom metal fabrication.

Name Description Materials Color Texture Link
Aluminum Emerging as a premier choice, aluminium dominates sheet metal manufacturing. Its widespread appeal stems from its adaptability, remarkable thermal conductivity, and low resistance rates. Compared to steel, another staple material, aluminium is a more cost-effective solution with heightened production rates. Moreover, aluminium minimizes waste generation and facilitates easy reutilization.        
Copper Copper commands a prominent position among sheet metal fabrication materials, finding extensive utility across industries due to its remarkable malleability and ductility. Its excellence extends to heat conduction and electrical conductivity, making it a prime candidate for such processes.        
Brass With its low friction attributes, excellent electrical conductivity, and distinctive golden appearance, brass is a versatile material catering to multifaceted applications.        
Steel Steel's virtues encompass rigidity, durability, heat resistance, and corrosion resilience, rendering it a preferred choice for various industrial scenarios. Its adaptability suits complex designs and precision-oriented parts. Economically viable and amenable to effective polishing, steel stands as a reliable partner.        
Stainless Steel Defined by its low carbon composition and a minimum of 10% chromium content, stainless steel's qualities have propelled it into diverse industries, including construction, automotive, and aerospace. The versatility of stainless steel finds expression in countless applications, making it a quintessential option across domains.        
 

Why Opt for Our Sheet Metal Fabrication Services

When entrusting your sheet metal parts' applications and requisites to RapidDirect, rest assured you'll find the optimal material match. Below, we detail a selection of prominent materials for custom metal fabrication.

Swift Online Quotation

Experience the convenience of expedited online quotations. With a simple upload of your design files and configuration of material, finishing preferences, and lead time, you can swiftly generate precise quotes for your sheet metal components.

Guaranteed Excellence in Quality

Backed by ISO 9001:2015 certification, our sheet metal manufacturing facility ensures unparalleled quality. Material and comprehensive dimensional inspection reports are available upon request. Trust that the components sourced from RapidDirect will consistently transcend your expectations.

Robust Manufacturing Capability

Our domestic facilities in China stand as beacons of comprehensive sheet metal solutions. Embrace the freedom of flexible material options, diverse surface finishes, and an unlimited manufacturing capacity catering to low-volume and high-volume production runs.

Holistic Sheet Metal Engineering Support

Enjoy round-the-clock access to our online engineering customer support, available 24/7 to address your bespoke sheet metal engineering and manufacturing challenges. We extend case-specific recommendations for early cost reduction during the design phase, ensuring a seamless journey from conception to completion.
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